Does that sound right? Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. 2 0 obj They should be the same for 2001 Dyna. SOURCE: Need the torque specs on clutch for a 85 FLHTC. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Harley-Davidson CVO Street Glide Specs. Belt Drive 27 0 obj<> endobj xref 27 41 0000000016 00000 n The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). TC88 70HP Stage1 Engine sprocket nut torques to 150-165 foot pounds. Manage Settings Reduce Engine Surging gear lube. lordharold, Jun 2, 2012. Ratman said: . 8. TC95 128HP Stage 3 The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Posted on Aug 09, 2009 Therefore, you need to eliminate them all first and keep them aside. Rear Brake Caliper mounting screws Not everyone has a mechanical aptitude. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Heritage softail deluxe FLSTNT. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. Clean the drain plug and install the new O-ring. They will ensure that full servicing free of cost. 2020. According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. You can refer to the answers. I opted for a machine shim.. they didn't come out with the updated comensator until 07. 1/2" - 58 ft. lbs. How to get Professional Tuning Results Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. It never ceases to amaze me on how many people seem to think that every nut and bolt on every model and year of bike are the same. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. all other 1/4'' fastners are tq at 108 in.lbs. Cam / Nosecone Cover screws Feel free to preview a sample to get an idea of what it looks like. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Clutch hub nut to 70-80 ft./lbs. Refer to Table 18. [ March 2, 2023 ] Arai extends partnership with Honda motorcycle training courses News [ March 2, 2023 ] Record Number of Riders to Race Yamaha YZ bLU cRU FIM Europe Cup 2023 News [ March 2, 2023 ] Extraordinary hat-trick scored in Australia WorldSBK News May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. The book says: for the release cover 120 to 144 in.lbs. 46-50 A maximum output. QO_(44? That they had a problem with the compensator loosing up due to the nut bottoming out. Fill the primary with oil. While there I asked them about the torque specs for my compensator nut and clutch.. there official hd service manual for my bike was exactly what my manual says.. 75lb. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. According to the companys instructions, Harley Davidson will inform the owners about it. 15-17 foot pounds I went and purchased a machine shim the fits exactly behind that nut. 7-9 foot pounds T-45 Torx Place your catch pan under the primary and remove the drain plug. This torque value is required to tighten the cylinder screw. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? -EFI modifications explained, Modification, Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. 16-18 foot pounds Sportster Unlimited 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. There you will find explanations on Harley Clutch Adjustment Torque specs too. 90-120 inch pounds 83. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. 9-12 foot pounds Set the cable aside for later re-installation. But what about the torque capacity of the engine of different Harley models. So like alot of other guys plus the mechanic. After that, you can use some non-petrol-based silicon lube on the friction plates. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. as long as the 2050 is made for primary,transmission application. TC Performance Heads 100+HP, Pro Tuning on a Shade Evolution Unlimited 70 foot pounds Price. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. at home But I have a question about the torque vaules. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. -EFI basics explained 0000003541 00000 n ). 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Continue with Recommended Cookies. 2009 Harley Davidson Touring Motorcycle Factory Service Manual for: 2009 FLHT Electra Glide, 2009 FLHTC/U Ultra Classic*Electra Glide with Side Car, 09 FLTR Road Glide, 09 FLHX Street Glide, 09 FLHR Road King Shrine, FLHRC Road King classic, FLHTC Electra Glide Classic. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. Refer to Photo 2. 10-12 foot pounds There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. These are for 1999-2002FLH/FLT book. Now, time to return the clutch cover to its original location so, put the cover back accordingly. The pictures below will help you understand why I don't give torque specifications when asked. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Stutter Box The torque specs are the same as with any Evolution engine. SOURCE: Need the torque specs on clutch for a 85 FLHTC. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Means it does not require any typical clutch adjustment. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Exhaust Systems There you will find explanations on Harley Clutch Adjustment Torque specs too. Shovelhead Modifications is that right? <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> I printed off the complete torque specs for the softail models . https://amzn.to/3Qtz61AUse Code . 0000004274 00000 n 0000004810 00000 n Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Any help would be appreciated. Harley Davidson Softails require one quart of primary fluid. Therefore, tighten the jam nut . Estimate 1/4 Mile Time Jul 25, 2013. Fork Stem nut 0000003988 00000 n Open the derby cover so you can see the primary oil level. When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Yet, it covers a massive space. I have had best luck splitting the difference between the upper and lower values. Now put the locknut back on and make sure it fits in the grooves. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. Your email address will not be published. What I stated is a direct addendum from Big Dog. 0000032160 00000 n '21 LowRider S, Kinda stock. but in actual section dealing with side cover it calls for 10-12 ft. lbs. In the above table, we have only described Harleys most widely required torque numbers. 0000001552 00000 n TC Exhaust Testing First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Step 1 A 5/16-inch bolt should be tightened to 12 foot-pounds. #10 - 22 in. Use my videos as a visual reference before or as your working on your bike. It will help repel moisture and oil from absorbing into the plates for a while. Miscellaneous %PDF-1.4 % 0000007875 00000 n 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. I don't think there is a difference in clutch adjustment procedures. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. Agreed! 100 in lbs for the derby cover. 0000033993 00000 n 0000008154 00000 n Rocker Cover 14-21 is or seems to be a big difference . 25-40 foot pounds. 30-40 foot pounds If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Modifying the CV carb In that service manual are torque specs for specific fasteners. Brake Line Banjo Fittings Front Brake Caliper mounting screws To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. 1/4 inch bolts Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Exhaust They changed the Compensator system on the 103in between 2013 and 2014. . Evolution 80 Exhaust Length lbs. It's time to torque the pulley nuts for my belt drive. 0000013023 00000 n By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. Pistons and Cylinders pounds, rocker cover 135-155 inch pounds. #10 - 22 in. Engine Displacement nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Some of our partners may process your data as a part of their legitimate business interest without asking for consent. 45-55 foot pounds Next, you can either do a half turn to a full turn, as mentioned in the book. So, you are better to go through the user manual for each motorcycle and find the correct torque values. Oh forgot about the manual ?. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Buy Books and Manuals The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Twin Cam So, you can install and maintain the hardware of your motorbike perfectly. The Fora platform includes forum software by XenForo. TC96 2007 Stage 1/2 Reduce Engine Ping, High Heat on 2007/08 HD 3. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Now your clutch lever is adjusted and ready. It does. You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. Intake Manifold Flange capscrew Come join the discussion about performance, modifications, troubleshooting, builds, maintenance, classifieds and more! Harley-Davidson Breakout 114 Specs. June 2, 2018 by Ride It Wrench It 4 Comments. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Street Engine, The 1.The Harley Davidson ready reference torque value booklet - YouTube; 2.Harley General Torque specs; 3.Bolt Torque Values - Nightrider.com; 4.2001-2009 Harley Touring Engine Specifications & Torque Specs; 5.torque specs - Harley Davidson Forums; 6.Tools and Torque Specifications - Ride It Wrench It; 7. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Make sure your bike cools off properly before you start the work. Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! With this drive-train, the Harley-Davidson Freewheeler . 0000010799 00000 n Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Rating. Performance Parts, Don't let the Harley heat 0000035146 00000 n When I get this question it is not one I will answer. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Specifications. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. __transmission sprocket nut at 60.. <> 0000005197 00000 n Harley clutch engages too soon so, adjust the lock nut of derby cover and free play cable properly. Clutch hub nut (left handed threads) 60-80 foot pounds. Whatever the need, you need to work with specific torques for each part. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! So, back it out with a flathead screwdriver until it is lightly seated. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! [PDF] INSTRUCTIONS - Harley-Davidson People want quik and easy not right. Stop the guess work and get a manual! (.1P Tighten in star pattern from bottom 1613 mm (63.5 inches) Fuel capacity. Get XiED(tm)! It helps to use a funnel designed for a primary case. 4 0 obj You can use the following SAE Torque Chart as a guide. HVr6D 8J4I`Pv. 144. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. basics of Fuel Injection explained, DEWEY'S Color options. TC96 2007 Engines DIESEL-FUMES. By nucseal in forum Harley Trike Conversions Replies: 3 Last . I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts.
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